5 Gallon Bottled Water Machine 200BPH
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5-gallon washing, filling, and capping machine offers efficient and precise operations, meeting industry standards for large-scale bottling needs with reliable performance and ease of use.
- Adheres to US drinking water standards.
- Utilizes renowned Chinese electrical components.
- Key materials from international suppliers.
- High automation ensures reliable performance.
- Compact size and lightweight design.
- Corrosion-resistant with strong disinfection capabilities.
- Effectively prevents air pollution.
- Ensures high-quality product integrity.
Working process
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5-gallon bottle water production machine operates under PLC control, ensuring precise automation with minimal power consumption and low labor requirements. Crafted from high-strength stainless steel, the machine undergoes precision arc welding, resulting in sleek and sturdy construction with minimal variation and aesthetically pleasing welding lines. Its transmission components are fashioned from stainless steel to guarantee smooth operation in diverse environments, while non-metallic parts are meticulously crafted from wear-resistant materials like PP plastic. The machine’s drive motor and booster pump predominantly utilize domestically sourced stainless steel products, catering to export standards. It features a selection of electrical components from reputable domestic or imported brands, renowned for their durability and stability. This comprehensive design ensures the 5-gallon washing filling capping machine delivers reliable performance and longevity, meeting the demands of large-scale water bottling operations with efficiency and precision.
Layout of 200BPH 5gallon water bottling machine
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The operational sequence of the 5-gallon bottle production line involves several key steps:
- Bottle feeding: Bottles are fed into the production line.
- Disinfectant rinse: Bottles undergo a thorough disinfectant rinse to ensure sanitation.
- Rinse water: Bottles are rinsed with clean water to remove any residual disinfectant.
- Pure water rinse: Another rinse with pure water is conducted for further cleaning.
- Off the bottle: Bottles are removed from the rinsing section.
- Push the bottle rack: Bottles are pushed onto the bottle stand for filling.
- Pure Water Filling: Bottles are filled with pure water.
- (Li cover) cover of: Bottle caps are placed onto the bottles.
- Gland: The bottle caps are securely sealed onto the bottles.
- Finished water: Bottles are now filled, sealed, and ready for distribution as finished water products.
This streamlined process ensures the production of high-quality, sanitized bottled water ready for consumption.
5 Gallon Bottled Water Machine
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The 5-gallon bottle washing, filling, and capping machine is engineered with a robust framework, featuring a subsidiary supporter to efficiently manage workload segregation and support.
The washing part comprises a conveying structure, water tank, and water washing pipeline. The conveying mechanism utilizes the entire machine frame as a sturdy base, integrating conveying electromotor and drive bearing for efficient bottle transfer to the disinfectant area.
Water tanks, fabricated from stainless steel plates, serve distinct purposes, with one dedicated to disinfectant solution circulation and the other for water collection. The water gauge facilitates monitoring disinfectant levels.
The filling and capping system encompasses bottle pushing and filling mechanisms, ensuring precise filling with stainless steel filling heads and adjustable plates for location accuracy.
The cap-aligning system ensures seamless cap placement, facilitated by cap-aligning boxes and trays, electromotors, and synchronized capping actions.
Bottle out conveying system efficiently transports disinfected bottles through various processing stages, guaranteeing smooth operations.
The electric system integrates PLC controllers, AC contactors, time relays, and air switches for optimal performance.
Pneumatic systems, including cylinders, pneumatic electromagnetic valves, and control electric boxes, streamline operations with precise control over pneumatic functions.
These meticulously engineered components collectively ensure the machine’s reliability, efficiency, and compliance with industry standards, enhancing the production of high-quality bottled water.
Production capacity | 200 Buckets/hour |
Bottle’s capacity | 18.9 Liters (equal to 5 gallons) |
11.3 Liters (equal to 3 gallons) | |
Bottle’s specification (mm) | Φ270×490×Φ56 |
Φ230×420×Φ56 | |
Cap’s specification (mm) | Φ58×40 (strip:L18mm,W:7.5mm) |
Rated input power | 2.8KW |
Conveying electromotor | 0.37KW |
Disinfectant washing pump | 0.37KW×2 |
Pure water washing pump | 0.37KW |
Pure water washing/filling pump | 0.55KW×2 |
Cap-aligning electromotor | 0.06KW |
Power supply | AC 380V±5% 50Hz |
Rated current | 8A |
Net weight | 380kg |
Outer size | 3220×980×1600(mm) |
Requirement of air compressor | 0.1 M3 0.17M3/Min 0.8MPa/Cm2 |
Requirement of water supply | 4.8M3/H |